Die-Cut Custom-Shape Pennant

About the Die-Cut Custom-Shape Pennant

The Die-Cut Custom-Shape Pennant throws out the triangle. Instead of a standard outline, we cut the felt to your shape: a mascot silhouette, a state outline, a football helmet, a varsity letter, a logo profile, or anything you can give us as artwork. When a brand or program wants a custom felt pennant that nobody else has, the die-cut shape is how you get a piece that is unmistakably yours from across the room.

Custom shapes live or die on the cutting and the layering. We die-cut each piece from genuine wool-blend or acrylic felt so even tight curves and points come out clean, then build the design with sewn-on die-cut felt applique to add dimension a flat print can never match: a contrasting felt mascot stitched onto a base color, a state outline with an inset star, a helmet with a layered facemask. Screen printing, embroidery, and heat-pressed twill fill in detail and lettering. A printed-on-a-rectangle knockoff reads as a sticker on felt; a true die-cut custom-shape pennant reads as a crafted object.

These orders are usually identity-driven. A school commissions its mascot in felt for the team store and the trophy case. A state association orders its state shape for a championship. A brand wants its logo silhouette as premium swag or wall decor. A camp cuts its emblem for end-of-season awards. The minimum of 25 makes a custom shape feasible for a single team or club, and the per-piece price improves as the run grows, so a popular shape can be reordered at scale.

Finishing follows the shape. We add a sewn band or edge header wherever the outline gives us a clean run, then grommets, a cord, a dowel, or ribbon accents to suit how it hangs or waves. Some shapes hang flat on a wall; others are built to stand or be carried. Tell George what the shape is and where it will go, and we will engineer the header and hardware around it.

Send your shape as artwork, a sketch, or a reference along with a target quantity, and we will return a free mockup in 24 to 48 hours showing the cut and the layered felt. You approve the proof before paying, and your bulk die-cut custom-shape felt pennants ship in two to three weeks.

Best for

Schools and mascots. A mascot cut in layered felt is the branded felt pennant that defines a program and anchors the team store.

Brands and fan merch. A logo silhouette in felt turns a giveaway or wall piece into something that reads as a designed product, not a stock blank.

Championships and awards. A state outline, helmet, or emblem shape marks a title or a season in a way a plain triangle never could.